Friday, August 15, 2014

Battenkill Fibers - Carding and Spinning Mill

WOW. That's all I can say.

Processing Services
Yarn Sales
Mill Tours




There is nothing glamorous about this job - you just have to be very passionate about yarn.
They are working on huge pieces of equipment which look like they came right out of the 1880s - and Karen told me that in some cases, the equipment is exactly like what they were using back then.
They need to humidify the work area so as not to get shocks. The heat can be significant inside the work space, though the other day it was cool, they were still adding humidity.
Fiber from rutting rams can be overpowering, knocking you off your feet. (I hadn't considered that as an occupational hazard.)
They will process many types of fiber - including cats and dogs! Probably not on a regular basis.... Someone even asked them about Hemp.
For the summer they employ farm raised young people for they understand the nature of 'organics' in/on the unwashed fiber.... All sorts of things fall out on the screens as the fiber is examined - bugs, sticks, grass, feces.....
The fiber is washed a minimum of two times, air dried and then sent through a humongous carding machine imported from Montreal. The pieces of loose fiber gets all over everything, gathering all throughout the machines and in the air.
Vacuuming must be a large part of the job description.... though perhaps that wasn't in the main body of the craigslist ad.


Karen, the mill manager, was very friendly and dedicated a huge amount of time to walking me through the process and answering my questions. The structure in which they are housed is a modern aluminum building - no historic building pulling power from the Battenkill river. The employees are wearing t shirts and shorts, listening to their mp3 devices with the wires tucked in to their shirts so that they don't get caught in the machinery. Karen explained to me how in the last century the women would strip to their undergarments when it was hot, but that accidents would happen when the sleeves of their blouses would get pulled in to the machinery.

Overall, my visit was a fantastic learning experience. I admire their passion. I recognize the need for the service, especially to all the farmers out there. I value the employment, especially in this fairly depressed region.

Both employees had to stop what the process to attend to the fiber - he is spinning the fiber and she is taking three spools of what he has created and winding them together to make a three ply yarn. The lengths differ on the spools, so she must change the spools on a regular basis so that there is always three threads being twisted.

This photo is taken from the other side of the machine the young man in the orange cap is working - this is from where he pulls the roving to create the threads. Nothing glamorous abut the space....

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